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Halogen-free,flame-retardant PUF |
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Clariant GmbH has obtained a United States’ patent for its
invention relating to a halogen-free, flame-retardant rigid
polyurethane foam (PUF), wherein a blend of oxalkylated
alkylphosphonic acids and ammonium polyphosphate is present as
flame retardant, and to a technology for its production.
Oxalkylated alkylphosphonic acids are used in a mixture with
ammonium polyphosphate for producing halogen-free,
flame-retardant rigid PUF of this type. The same product can
also be obtained by means of a process for producing a
halogen-free, flame-retardant rigid PUF from polyisocyanates
and polyols in the presence of blowing agents, stabilizers,
activators and/or other conventional auxiliaries and
additives. It comprises reacting organic polyisocyanates with
compounds having at least two hydrogen atoms capable of
reaction with isocyanates, in the presence of blowing agents,
stabilizers and a flame-retardant combination of oxalkylated
alkylphosphonic acids of the formula I and ammonium
polyphosphate. The blowing agent is preferably water and/or
pentane. Oxethylated alkylphosphonic acids of the formula I
are preferably compounds that are liquid at processing
temperature.
Website:
www.freepatentsonline.com |
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Rigid PUF with reduced density |
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BASF Aktiegesellschaft has obtained a United States’ patent
for its process to produce rigid polyurethane foam (PUF) with
reduced density. The production process involves reacting
organic and/or modified organic polyisocyanates with at least
one higher molecular weight compound having at least two
reactive hydrogen atoms and, if desired, low molecular weight
chain extenders and/or crosslinkers in the presence of blowing
agents, catalysts and, if desired, other auxiliaries and/or
additives. The blowing agent comprises a mixture of
cyclopentane, at least one compound that is homogeneously
miscible with cyclopentane selected from the group consisting
of alkanes and alkenes having 3 or 4 carbon atoms in the
molecule, and carbon dioxide produced from water and
isocyanate, and wherein the higher molecular weight compound
having at least two reactive hydrogen atoms comprise
polyethers, which contain aromatics and nitrogen.
The blowing agent mixture contains propane, n-butane,
isobutane, cis-trans-2-butene and/or trans-trans-2-butene.
About 0.1-10 per cent by weight of cyclopentane is used and
the alkanes/alkenes having 3 or 4 carbon atoms in the molecule
are used in an amount of 0.1-6 per cent by weight, based in
each case on the entire amount of the foam.
Website:
www.freepatentsonline.com |
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Additive for HFC-134a foam systems |
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HFC-134a, an alternative to HCFC-141b in polyurethane foam
applications, has limited solubility in polyurethane raw
materials such as polyols. This issue can be alleviated by a
careful selection of polyols and utilizing co-blowing agents,
such as water. Researchers in the United States have studied
the potential for utilizing trans-1, 2-dichloroethylene (TDCE),
a liquid at room temperature with no ozone depletion potential
(ODP) and very low global warming potential (GWP), with
several HFC-134a-polyol combinations. Results indicate that
the presence of TDCE can lower the vapour pressure of certain
HFC-134a-polyol blends. More importantly, the presence of TDCE
allows one to reduce HFC-134 levels, significantly lowering
the overall vapour pressure of HFC-134a-containing systems.
Finally, the presence of TDCE dramatically reduces the
viscosity of HFC-134a-polyols blends, which is important for
some applications.
Website:
www.cel.sagepub.com |
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Production of polymer polyol |
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The combination of high solids polyols and liquid carbon
dioxide (CO2) blowing techniques required for making high load
bearing polyurethane foams (PUF) can create operational issues
for foam manufacturers. Shell Eastern Chemicals (Pte.) Ltd.,
Singapore, is offering a special filtration technique that
ensures Caradol polymer polyols are compatible with the latest
production methods. Liquid CO2 is the most effective and
environmentally acceptable blowing agent used for producing
PUF. This has placed increased demand on the performance of
the polymer polyol on foaming machinery equipped for CO2.
With CO2, the foaming mixture has to be kept under very high
pressure until the point at which it is discharged or ‘laid
down’. Foaming machines typically have small apertures in the
discharge device for depressurizing the mixture immediately
before the laying down process. These apertures can become
blocked, however, due to the nature of the polyols, which
contain small polymer particles held in a stable suspension.
Larger agglomerates of particles can get stuck in the laying
down device, causing blockage. Around 6 ppm of particles
larger than 50 µm are enough to cause a problem. Particle size
in the filtered SAN grades of Caradol does not exceed 25 µm,
allowing smooth and continuous processing for long production
runs. Foam physical properties are unaffected by the
filtration.
Contact: Shell Eastern Chemicals (Pte.) Ltd., Shell House, UE
Square, 83 Clemenceau Avenue, Singapore 239920. Tel: +65 6384
8000.
Website:
www.shellchemicals.com |
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“Green” foaming system |
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Metecno-Aluma Shield, based in the United States, produces
metal insulated composite panels using an ozone-safe blowing
agent. Pentane is being used in place of HCFC-141b. The new
foaming system provides several benefits, including zero ozone
depletion potential and global warming potential. The
pentane-based foaming system complies with the EPA ban on
HCFC-141b, while providing a long-term environmental option.
It is especially ideal for builders and specifiers who want to
demonstrate their commitment to the environment. The pentane
blowing agent used, Exxsol from ExxonMobil, is the winner of
the EPA 2003 Stratospheric Ozone Protection Award. With regard
to fire performance, the metal insulated composite panels have
been tested in accordance with UL 723/ASTM E84 Tunnel Test and
FM 4880 Full-Scale Corner Test standards and achieved a Class
1 rating.
Website:
www.alumashield.com |
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